In the case of hydraulic systems, choosing the right type of cylinders is an important element. Selecting the correct cylinder will significantly impact the efficiency and longevity of the system. Aluminum hydraulic cylinders are increasingly sought-after in various applications because of their distinct advantages. In this article, we’ll highlight the numerous advantages of aluminum cylinders and why you should consider using them in any future project.
Lightweight and Portable
One of the main benefits of hydraulic cylinders made of aluminum is their portability and lightweight. Compared to other materials, such as stainless steel, aluminum is lighter, making it simpler to move and manage.
This feature is crucial when the cylinder must be moved often, for example, for mobile equipment like excavators or cranes. Aluminum’s lightweight cylindrical can also help reduce the entire system’s weight, improving fuel efficiency and less use and wear on the other parts.
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Aluminum is highly corrosion-resistant, making it a perfect choice for hydraulic-powered cylinders in extreme conditions. Corrosion is among the primary causes of the cylinder’s failure, resulting in expensive repairs and downtime.
Contrary to steel cylinders which can rust, aluminum cylinders do not corrode even if exposed to the elements that cause corrosion, such as water. That feature makes aluminum cylinders a good choice for marine installations, wastewater treatment plants, and other places where corrosion is a major problem.
High Strength-to-Weight Ratio
Aluminum hydraulic cylinders possess excellent strength-to-weight ratios, making them extremely sturdy and long-lasting. Although light, aluminum cylinders can handle extreme pressures and loads without bending or breaking. This feature is why they are ideal for applications that require strength and durability, like in construction manufacturing plants, factories, and mining operations.
Low Friction and Wear
The aluminum hydraulic cylinders have an inherent lubrication property that reduces wear and friction between the cylinder and the piston. This feature assists in extending the cylinder’s lifespan and reducing the requirement to maintain it.
Unlike steel cylinders, which require regular lubrication to avoid wear, aluminum cylinders require minimal or no maintenance, making them an economical choice for long-term usage.
Easy to Machine
Another benefit of aluminum hydraulic cylinders is that they are simple to manufacture and machine. This feature makes it simple to design cylinders that satisfy specific design specifications.
Aluminum is also flexible material, meaning that it can be made and cut into various dimensions and shapes. This feature allows it to create cylinders with complex designs and shapes, which would be impossible or difficult to create using other materials.
Aluminum hydraulic cylinders can be affordable compared to other materials such as steel. Although aluminum is more costly in pounds per kilogram than steel, it’s considerably lighter, which decreases the total price that the system will incur.
The lighter burden of the engine means lower fuel expenses as well as less wear and wear on other components, which leads to longer-term savings. Aluminum cylinders require minimal maintenance, which can reduce maintenance costs and time to repair.